What Is Aluminum Die Casting?
Aluminum die castings are:
Manufacturing process for producing metal parts with accurate, well-defined, smooth and textured surfaces
Achieved by press molding of molten metal with high pressure system
Has good rigidity and strength to weight ratio
Based on rapid production
Allows the production of large numbers of die castings very quickly
More cost-effective than other casting processes
Aluminum die casting alloys are lightweight and have high dimensional stability for complex part geometries and thin walls. Aluminum has good corrosion resistance and mechanical properties, as well as high thermal conductivity and electrical conductivity, making it a good alloy for die casting. Low-density aluminum metal is critical to the die casting industry. The aluminum die casting process still has long-lasting strength at very high temperatures, so cold room machines are required. The molten metal is still contained in the open holding tank, which is placed in the furnace, where it is melted to the desired temperature. The open insulation pot is placed separately from the die casting machine, and molten metal leaks out of the insulation pot every time it is cast, because these high temperatures can damage the normal pumping system. The pressure requirements of cold chamber castings are generally higher than those of hot chamber castings.
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